Asia Bulk Sacks
Pvt. Ltd.
It's about more than
just making bags...
...It's about mitigating risk
ABOUT US
Asia Bulk Sacks’ mission is to be a technical skill and quality driven FIBC manufacturer, focusing on the higher-risk market segments such as Food products, Chemicals, Fine
Powders, and Hazardous goods.
We do this by fostering a skill driven work culture, rigorous product
development, customization and testing, and an emphasis on technical service - building trust and lasting partnerships with our customers.
Asia Bulk Sacks Pvt. Ltd is a manufacturer and exporter of Food Grade and
Industrial Clean FIBCs (Bulk Bags / Big Bags / Jumbo Bags), based in the western part of
India near Ahmedabad, Gujarat.
Years of experience
Sectors we serve:
Sugar, Peanuts, Fertilizers, Polymers,
Chemicals, Minerals, Cement, Mining, Animal Feed etc.
Million FIBCs manufactured annually
countries exported to
Risk
Mitigation
Product liability insurance to mitigate the
third party claim risk to the extent of
one million USD
Expertise in polymer market over 40 years
of experience in polymer trading and trends
Expertise in Foreign exchange market
we engage foreign exchange experts to
develop hedging solutions and avert risk
in volatile times
Research oriented approach -
- World class in-house laboratory to test
the product according to the
international standards
- We study the application and then
develop solution to meet customer need
- Dedicated R&D professionals who
continuously work on improving
product quality, cost effectiveness, raw
material and additives and automation
Quality claim policy -
- We stand guaranteed to any
manufacturing defect (within FIBC safe
handling guidelines)
- We have a proud history of quick
response, product replacement or
rework, and effective claim settlement
Technology Driven Top of the line
machinery, and always one of the first to
experiment and implement new developments
in the market
Sustainable growth -
Details on pages 5 and 6
Added value to
our customers
Same day response (subject to time zone),
and maximum 24 hours for more complex
designs
Quick sample production,
despatch within 3 working days for standard
designs, and 7 days for customized designs
Technically skilled account handlers
which provide complete end-to-end service,
from inquiry till delivery
Fast lead times - our despatch times are
3-4 weeks for standard designs
Logistics expertise to address shipping
challenges, and use the fastest sailing
vessels.We also offer DDP/DDU terms,
and LCL shipments.Our closest port is
Mundra – India’s largest container port
Excellent partnerships with other quality
manufacturers for sourcing non-standard
inputs and developing new designs
We aid in inventory management by
keeping desired stock in our BRC certified
warehouse
We can offer up to 7 specifications in the
same container
As members of IFIBCA and FIBCA - and
various other organisations, we stay
updated on all elements in the market and
our knowledge base is a benefit to our
customers
We work with select customers in each
geographical region, building strong
partnerships and mutual growth with
like-minded quality conscious users
CATALOGUE
FIBC designs and customizations
Our FIBC designs:
U+2 panel
4+1 panel
Circular FIBCs
Baffle-FIBCs / Q-bag
Tubular Baffle / Circular Baffle
One / Two loop FIBCs
Customizations
• Single | double | triple dust proof seams
• Standard Baffle | Net Baffle | Gambo Liner Baffle |
Tie Baffle
• Corner & cross corner loops
• FIBCs with conical top / bottom
• Ventilated FIBCs
Liners options:
• EVOH Liner
• EVA Liners
• Heat Stable - PP Liner
• Foil Liners
• Baffle Liners
• Anti-static Liners
• Nylon Liners
• HDPE Liners / MDPE Liners
Liner insertion options: Form fit, Tabbing, Glued and Flange
Sustainable solutions:
Recycled PP FIBCs with upto 30% recycled content (without any strength loss)
Reusable/Multi- FIBCs (upto 8:1 safe working load)
Hazardous/Specialized goods handling solutions:
UN certified FIBCs
for dangerous goods
APC Approved
Peanut Bags
TYPE C
(conductive)
TYPE D
(dissipative) FIBCs
Our type D technology
is certified and meets
IEC61340-4-4
Requirements
Flame retardant bags
Tested as per
BS 5852 requirements
Some special designs and solutions :
Aluminium liner
(with baffles)
HDPE mesh
fabric
Circular / Tubular
baffle bags
Remote release spouts
Octagonal FIBC
Our in-house R&D department is dedicated towards evolving innovative
solutions for challenging applications. It is a joy for us to work on highly
customized and out-of-the box designs
SUSTAINABLE PRODUCTION
ZERO WASTAGE
All our waste is recycled and reused in-house
GREEN ENERGY
1MW solar power installation
ZERO POLLUTION
No release of any pollutants in air or water by using carbon filtration and STP plant
RECYCLING AS A MECHANISM FOR GROWTH
R&D efforts into recycling methods and consumption of recycled materials without compromising strength and quality
Our carbon footprint
Scope 1 (04 %)
IN 2021 Scope 2 (81 %)
Total emissions : Scope 3 (15 %)
5028 t CO₂ eq. / year Total emissions 2022 breakdown
IN 2022
Total emissions :
3681.416 t CO₂ eq. / year
Through current initiatives we have reduced our carbon footprint by 26.8%
OUR GOALS
Achieve 3MW solar power generation by 2025 (80% of our consumption)
Halve our current carbon footprint, emissions, by 2028
FIBCs are 100% recyclable
A 1.2 kg FIBC can safely hold 1000kg of product. That equates to 1.2g / kg
of product by far the least amount of packaging material one can use
SUSTAINABLE QUALITY
“ Our work in training and skill retention is perhaps the most important ingredient in sustaining
and growing our quality-driven vision. Making FIBCs remains a very human process, and it is our
investment in our skilled employees that sets us apart. In other words, our ethics directly equates
to our quality ”
- Aditya Gandhi, Director
Our ethics and workplace credentials
Legal compliance Employee welfare Whistleblower & vigil mechanism
Health & safety Corporate social responsibility Skill training
Ethics policy Environmental management systems Supplier audits
ABS provides many additional benefits to retain skill and minimize employee
turnover. Some of these include:
• Accommodation and meals
• Reimbursement of school tuition fees for employee’s children
• Help in relocation of employee’s family
• Reimbursement of medical bills and onsite doctor visits
As a part of its Corporate Social Responsibility, ABS provides education and vocational
training to underprivileged areas, without any discrimination on caste or creed.
OUR FACILITY
• Integrated facility from tapes to finished bags with BRC Global
Standards certification (GRADE A)
• FDA approved resin and food grade inputs
ABS strives to be a lean, efficient, skill and technology oriented
facility, utilizing automation solutions wherever possible
State-of-the-art Clean room
facility with (10+5) micron
air filtration AHU which
filters the air better than
conventional air conditioners.
Complete facility from
extrusion to packing, and
storage has filtered air.
Mitigating Risk:
Full
Traceability
Strength &
load testing
UV testing
Contamination
controls
Surface
resistivity test
The way forward:
“ Our vision is to be the most technically proficient FIBC manufacturer in the country - which is best summed up by our philosophy of ‘ quality over quantity ’.
We will achieve this firstly, by prioritizing skill development, secondly, by adopting automation, technology, and product developments, and finally, by becoming sustainable. We don’t believe in buzzwords without substance - but rather investing in practical solutions - drastic reduction to our carbon footprint, and R&D into ‘ circular economy ’ solutions ”
- Nilesh Gandhi, CEO
IFIBCA President (2023-2025)
ABS list of certifications and reports (available upon request)
• BRC Global Packaging (GFSI)
• ISO 9001: 2015 | ISO 14001:2015 | ISO 45001:2018
• SEDEX/SMETA 4-pillar audit report
• Kosher and Halal Certifications
• Carbon Footprint report
• Social Responsibility Policy
Product specific reports:
• Type B FIBC (Labor data Germany)
• Type C (conductive) FIBC
• Type D (dissipative) bag test reports
• Flame retardant fabric test reports
• UN FIBC certification for dangerous/hazardous goods
• WTR (water vapour transmission) report
Contact
Asia Bulk Sacks Pvt. Ltd.
Works:
214, Irana Road,
Kadi - Chhatral Highway,
Budasan - 382715
Dist.: Mehsana, Gujarat (India)
Office:
408, Titanium One,
Next to Rajpath Club. SG Highway,
Bodakdev, Ahmedabad,
Gujarat 380054.
+91 79 2970 5796 +91 70 4350 6393
info@asiabulksacks.com
www.asiabulksacks.com
www.linkedin.com/company/asia-bulk-sacks-pvt.-ltd./
View our facility video on
www.asiabulksacks.com/video
For Web version only
Click here to view our certifications.
Click here to watch our Facility video